AC-DC|Design
Selecting Critical Components: Input Capacitor C1 and VCC Capacitor C2
2017.10.12
Points of this article
・The rated voltage of the input capacitor is selected considering that a voltage equal to 1.41 times the maximum input voltage is applied.
・It should be remembered that in addition to stabilizing VCC, the VCC capacitor also determines the startup time.
table of contents
In the previous section, the IC to be used in design was determined, and so we immediately move on to selection of external components and calculation of component values.
Input capacitor: C1
The capacitor C1 is connected to an input line that uses a bridge to rectify the input AC voltage.
The capacitance of the input capacitor can be determined using the following table as a guideline.
Input voltage (VAC) | Cin (μF) |
85-264 | 2×Pout(W) |
180-264 | 1×Pout(W) |
In this example, the input voltage range is 90 VAC to 264 VAC, and so 2 x Pout is used. However, the figures in the table are for full-wave rectification, and adjustments may be necessary when conditions are different or depending on the specification value for the input voltage hold time.
Pout is determined from the output specification. The output is 20 V/0.2 A, and so the capacitance of C1 is determined as follows.
Pout = 20 V×0.2 A = 4 W
C1 = 2×4 = 8 ⇒ 10 μF is used
Next, the capacitor’s rated voltage is determined. As is clear from the circuit diagram, the input voltage, that is, the voltage applied to this capacitor, is the voltage resulting from rectification of the maximum input voltage, or 1.41 times VAC (max).
For 264 VAC:
264 V×1.41 = 372 V ⇒ a voltage rating of 400 V or higher is used
In the circuit of this example, an operating margin is considered in selecting a capacitor with a voltage rating of 450 V.
Capacitor for VCC: C2
Next, we determine capacitor C2 for VCC. The VCC capacitor is necessary to stabilize the VCC voltage of the power supply IC generated from the output.
The datasheet for the power supply IC recommends a capacitance for C2 of 2.2 μF or higher. Considering the output voltage, a value of 50 V/10 μF is selected.
Further, C2 also has the role of determining the startup time for the IC when power is turned on. The relationship between the capacitance of C2 and the startup time is indicated in the graph shown below, which appears in the data sheet. The startup time for a capacitance of 10 μF is approximately 0.08 sec. If it is necessary to adjust the startup time, another capacitance of 2.2 μF or higher, such as 22 μF, can be selected.
【Download Documents】Methods of Designing Non-isolated PWM Flyback Converter
Explanations how to design a non-isolated buck converter using an AC-DC converter IC, as a next trial.
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Download Technical Documents
Basic of AC-DC Conversion
Basic studies to understand AC-DC converters and to go designing.
AC-DC
- Basic
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Design
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Overview of Design Method of PWM AC-DC Flyback Converters
- Want are Isolated Flyhback Convertors?
- Isolated Flyback Converter Basics: What is Switching AC-DC Conversion?
- Isolated Flyback Converter Basics: What are Characteristics of Flyback Converter?
- Isolated Flyback Converter Basics: Flyback Converter Operation and Snubber
- Isolated Flyback Converter Basics: What are Discontinuous Mode and Continuous Mode?
- Design Procedure
- Determining Power Supply Specifications
- Choosing an IC for Design
- Designing Isolated Flyback Converter Circuits
- Designing Isolated Flyback Converter Circuits: Transformer Design (Calculating numerical values)
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 1
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 1
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? CIN and Snubber
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? Output Rectifier and Cout
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? VCC of IC
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components – IC Settings Etc.
- Designing Isolated Flyback Converter Circuits: Addressing EMI and Output Noise
- Example Board Layout
- Summary
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Overview of Design Examples of AC-DC Non-isolated Buck Converters
- What are Buck Converters? – Basic Operation and Discontinuous Mode vs. Continuous Mode
- Selection of Power Supply ICs and Design Examples
- Selecting Critical Components: Input Capacitor C1 and VCC Capacitor C2
- Selecting Critical Components: Inductor L1
- Selecting Critical Components: Current Sense Resistor R1
- Selecting Critical Components: Output Capacitor C5
- Selecting Critical Components: Output Rectifying Diode D4
- EMI Countermeasures
- Board Layout and Summary
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Introduction
- Design Procedure
- IC Used in Design
- Power Supply Specifications and Replacement Circuit
- Synchronous Rectifying Circuit Section: Selection of Synchronous Rectifying MOSFET
- Synchronous Rectification Circuit Section: Power Supply IC Selection
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-C1, R3 at MAX_TON Pin, and VCC Pin
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-D1, R1, R2 at DRAIN Pin
- Shunt Regulator Circuit Section: Selection of Peripheral Circuit Components
- Troubleshooting ①: Case When Secondary-Side MOSFET Suddenly Turns OFF
- Troubleshooting ②: Case When Secondary-Side MOSFET Turns On Due to Resonance Under Light Loading
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Introduction
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- Design Example Circuit
- Transformer T1 Design – 1
- Transformer T1 Design – 2
- Selecting Critical Components: MOSFET Q1
- Selecting Critical Components: Input Capacitor and Balancing Resistor
- Selecting Critical Components: Switch Setting Resistors for Overload Protection Points
- Selecting Critical Components: VCC-Related Components of Power Supply ICs
- Selecting Critical Components: Components Related to Power Supply IC BO (Brownout) Pins
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- Selecting Critical Components: MOSFET Gate Drive Adjustment Circuit
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- Selecting Critical Components: Output Capacitors, Output Setting and Control Components
- Selecting Critical Components: Current Sense Resistors and Components Related to Detection Pins
- Selecting Critical Components: Components for Dealing with EMI and Output Noise
- PCB Layout Example
- Example Circuit and Component List
- Evaluation Results: Efficiency and Switching Waveform
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Overview of Design Method of PWM AC-DC Flyback Converters
- Evaluation
- Product Information
- FAQ