AC-DC|Design
Isolated Flyback Converter Basics: What is Switching AC-DC Conversion?
2016.01.06
Points of this article
・The switching AC-DC conversion involves the direct conversion of high-voltage AC to high-voltage DC, and a reconversion of the result to AC, thereby producing a low-voltage DC.
First, let us quickly review the switching AC-DC conversion. See the basic circuit shown on the right and the waveforms given below it.
Here, based on the conditions prevailing in Japan, we assume the input voltage to be 100VAC. The 100VAC is first rectified in a diode bridge, resulting in full-wave rectification. The process of rectifying the 100VAC input as is requires the diode bridge capable of withstanding high voltages. A 100VAC input in terms of a peak value can attain voltage values as high as 140V.
In the next step, we conduct smoothing using a capacitor. This process, too, requires the capacitor capable of withstanding high voltages.
In principle, an AC-DC conversion is performed at this point. However, producing a DC voltage suitable for use in commonly available DC drive circuits requires several additional steps.
The high-voltage DC output undergoing a conversion by the rectifier and capacitor is chopped by the on/off actions of the switching element and it is transferred as energy to the secondary side via a high-frequency transformer. The on/off frequency of the switching element, that is, the switching (chopping) frequency, represents a considerably high frequency, such as 50kHz, compared with the original 50/60Hz frequency. The chopped DC voltage takes the form of AC square waveforms, as illustrated in the figure.
The high-frequency AC voltage is rectified by a secondary-side rectifying diode, smoothed in the capacitor, and if the DC output voltage is set to 12V, it is converted to 12VDC. Although omitted in the figure, the high-frequency AC rectified waveform becomes a half-wave rectified wave that results from a single diode.
The AC-to-DC conversion process, in short, works as follows: On the primary side, the 100 VAC input is transformed to a high DC voltage by the direct rectifying and smoothing of the 100 VAC input. In the next step, the high DC voltage is converted to high-frequency square waves through the use of switching elements, and the results are transmitted to the secondary side via a transformer. On the secondary side, any high-frequency AC voltage that arises is subjected again to a rectifying ? smoothing process to convert it to the target DC voltage.
This method, in order to convert a 100 VAC to a desired DC voltage, requires the control of the on/off time for the switching element. For this purpose, control circuits (a control IC and a feedback circuit) are used. This results in the basic switching AC-DC conversion.
【Download Documents】Design Example for PWM Flyback Converter
ROHM’s seminar materials provided at the seminar venue. Explanation how to design a flyback converter using a power supply IC.
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Download Technical Documents
Basic of AC-DC Conversion
Basic studies to understand AC-DC converters and to go designing.
AC-DC
- Basic
-
Design
-
Overview of Design Method of PWM AC-DC Flyback Converters
- Want are Isolated Flyhback Convertors?
- Isolated Flyback Converter Basics: What is Switching AC-DC Conversion?
- Isolated Flyback Converter Basics: What are Characteristics of Flyback Converter?
- Isolated Flyback Converter Basics: Flyback Converter Operation and Snubber
- Isolated Flyback Converter Basics: What are Discontinuous Mode and Continuous Mode?
- Design Procedure
- Determining Power Supply Specifications
- Choosing an IC for Design
- Designing Isolated Flyback Converter Circuits
- Designing Isolated Flyback Converter Circuits: Transformer Design (Calculating numerical values)
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 1
- Designing Isolated Flyback Converter Circuits: Transformer Design (Structural Design) – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 1
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? MOSFET related – 2
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? CIN and Snubber
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? Output Rectifier and Cout
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components ? VCC of IC
- Designing Isolated Flyback Converter Circuits: Selecting Critical Components – IC Settings Etc.
- Designing Isolated Flyback Converter Circuits: Addressing EMI and Output Noise
- Example Board Layout
- Summary
-
Overview of Design Examples of AC-DC Non-isolated Buck Converters
- What are Buck Converters? – Basic Operation and Discontinuous Mode vs. Continuous Mode
- Selection of Power Supply ICs and Design Examples
- Selecting Critical Components: Input Capacitor C1 and VCC Capacitor C2
- Selecting Critical Components: Inductor L1
- Selecting Critical Components: Current Sense Resistor R1
- Selecting Critical Components: Output Capacitor C5
- Selecting Critical Components: Output Rectifying Diode D4
- EMI Countermeasures
- Board Layout and Summary
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Introduction
- Design Procedure
- IC Used in Design
- Power Supply Specifications and Replacement Circuit
- Synchronous Rectifying Circuit Section: Selection of Synchronous Rectifying MOSFET
- Synchronous Rectification Circuit Section: Power Supply IC Selection
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-C1, R3 at MAX_TON Pin, and VCC Pin
- Synchronous Rectification Circuit Section: Selection of Peripheral Circuit Components-D1, R1, R2 at DRAIN Pin
- Shunt Regulator Circuit Section: Selection of Peripheral Circuit Components
- Troubleshooting ①: Case When Secondary-Side MOSFET Suddenly Turns OFF
- Troubleshooting ②: Case When Secondary-Side MOSFET Turns On Due to Resonance Under Light Loading
- Troubleshooting ③: Case When, Due to Surge, VDS2 Rises to Above Secondary-Side MOSFET VDS Voltage
- Comparison of Efficiency of Diode Rectification and Synchronous Rectification
- Points to Note Relating to PCB Layout
- Summary
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Introduction
- Power Supply ICs Used in Design: Optimized for SiC MOSFETs
- Design Example Circuit
- Transformer T1 Design – 1
- Transformer T1 Design – 2
- Selecting Critical Components: MOSFET Q1
- Selecting Critical Components: Input Capacitor and Balancing Resistor
- Selecting Critical Components: Switch Setting Resistors for Overload Protection Points
- Selecting Critical Components: VCC-Related Components of Power Supply ICs
- Selecting Critical Components: Components Related to Power Supply IC BO (Brownout) Pins
- Selecting Critical Components: Components Related to Snubber Circuits
- Selecting Critical Components: MOSFET Gate Drive Adjustment Circuit
- Selecting Critical Components: Output Rectifying Diode
- Selecting Critical Components: Output Capacitors, Output Setting and Control Components
- Selecting Critical Components: Current Sense Resistors and Components Related to Detection Pins
- Selecting Critical Components: Components for Dealing with EMI and Output Noise
- PCB Layout Example
- Example Circuit and Component List
- Evaluation Results: Efficiency and Switching Waveform
- Summary
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Overview of Design Method of PWM AC-DC Flyback Converters
- Evaluation
- Product Information
- FAQ